Tag Archives: plywood

Stories from the Boatyard | Sailing Zingaro – Ep 48

In this episode we talk about plywood catamaran problems and what work you can expect.

After sailing 700nm we finally find a boatyard to haul out Zingaro. Repairs, refit, bottom paint, and lots of fiberglass await.

When we got Zingaro on the hard all hell started breaking loose. We could see numerous dripping spots on the bottom (indication of delaminated fiberglass and water intrusion).

Luckily our boat is all Airex Foam and the water had nowhere to go. But on a few places it seeped up inside the glass layers and I had to remove big pieces. We had purchased 3 gallons worth of West System Epoxy to do the entire bottom in an epoxy/copper mix, but with this new dilemma we were forced to use 1 entire gallon on the bottom repairs.

We even removed an old through-hole that was filled with cabosil (not the correct way to fix that). All in all there were 7 big patches, and a lot more work than we though it would be.

-James & Kim

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The end of days (for the dink) | Sailing Zingaro – Ep. 44

Can you see what’s wrong with this picture? Find out in this week’s adventure sailing around Costa Rica on a plywood catamaran. The where, why, and when of one of life’s most intriguing questions: When will Zingaro’s dinghy die??

In this episode you’ll see “the incident” that finally killed our outboard. We ended up giving it away to a dock worker when we arrived in Ecuador. Funny enough, I needed some parts off of it later on and we were able to track it down and get the little pieces I needed for the new one.

Hope you like! This is a LONG episode, and took us quite a while to make. We think it’s got just about everything you’d need to get your sailing/maintenance/adventure fix today!

-James & Kimmi

PS: Big thanks to Sue and Pirate Pawl of Pitcairn island for the hospitality, food, drink, and love. We have some lifelong friends on one of the most remote islands in the world.

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